I had been having some problems with latest grsecurity test patch kernels on various machines, usually core2quads with raptors on raid. I used same config I have always used but the kernel would panic on boot. So I gave the grsec rpm packages a try once more and this time they actually worked. I had tried them before but they lacked so many modules they did not work on any server I tried. But they are working now.
You can get them from:
http://rpm.cormander.com/repo/grsec/
I made a local mirror as well
http://nix101.com/repo/grsec